Management Accounting & Control Core Foundations · Term 2
Core Foundations · Term 2

Management Accounting
& Control

Your complete exam companion for the course. Five parts, eight company cases, interactive simulators, and a formula cheat sheet - all in one place.

Drury & Tayles 8e 15 Sessions 8 Company Cases 5 Simulators
Lecture Sessions
Part 1 · S1–2

Intro to Management Accounting

Role of MA, functions, cost classifications

1
Part 1 · S3

Cost Concepts & Classifications

Fixed vs. variable, direct vs. indirect, income statement

3
Part 2 · S4

CVP Analysis

Break-even, contribution margin, operating leverage

4
Part 2 · S5

Pricing Decisions

Target costing, Kaizen, cost-plus pricing

5
Part 2 · S6

Relevant Costs

Make-or-buy, special orders, bottlenecks

6
Part 3 · S7

Job Costing

Actual vs. normal costing, overhead rates

7
Part 3 · S8

Process Costing & ABC

Process costing, activity-based costing, cost drivers

8
Part 3 · S9

ABM & Sustainability

Activity-based management, environmental costs

9
Part 4 · S10

Budget Preparation

Operating budget, master budget, behavioural aspects

10
Part 4 · S11

Flexible Budgets & Variances

Static vs. flexible budgets, variance analysis

11
Part 5 · S12

Responsibility Centres

Cost, profit & investment centres, transfer pricing

12
Part 5 · S13

ROI, RI & EVA

Financial performance measures, divisional evaluation

13
Part 5 · S14

Balanced Scorecard

Four perspectives, strategy maps, KPIs

14
Company Presentations
🌟 5-Step Exam Answer Framework - Any Presentation Question
StepWhat to doExample - Tata Nano
1. NameState the MA concept"Tata Nano applies Target Costing."
2. DefineBrief precise definition"Starts from market price, subtracts desired profit, derives max allowable cost."
3. Why it fitsExplain the company context"Designing for a price-constrained market of scooter families at ₹1 lakh."
4. Specific exampleConcrete detail from the case"Single windshield wiper, 3 lug nuts/wheel, rear-mounted 2-cylinder 623cc engine."
5. LessonState what happened and the MA lesson"Nano failed because 'cheapest' not 'aspirational' - price+functionality+quality must all balance."
📊
Quick Map - All 8 Companies T1 P&G → ABC • T2 Patagonia → LCC • T3 McDonald's → Process Costing • T4 F-35 → Job Costing • T5 DNVB → Cost-to-Serve • T6 Tata Nano → Target Costing • T7 Tesla → Strategic MA • T8 Airlines → Differentiation vs Cost Leadership
T1 · ABC & Environmental Costs

P&G - Activity-Based Costing

How ABC & environmental cost accounting drive decisions at a global FMCG giant.

T1
T2 · Life-Cycle Costing

Patagonia - Sustainability & LCC

Life-cycle costing applied to sustainable fashion and environmental responsibility.

T2
T3 · Process Costing

McDonald's - Process Costing

Standardised production, process costing, and cost control at scale.

T3
T4 · Job Costing

F-35 - Job-Order Costing

Bespoke defence contracts, cost overruns, and job costing challenges.

T4
T5 · Pricing & Costing

DNVB / Casper - Digital Pricing

Direct-to-consumer pricing strategy and cost structure of digitally native brands.

T5
T6 · Target Costing

Tata Nano - Target Pricing

Reverse-engineering a price point: target costing in emerging market product design.

T6
T7 · Role of MA

Tesla - MA & Strategic Costing

How management accounting supports disruption, capex decisions, and scale-up.

T7
T8 · Role of MA

Singapore Airlines / Scoot

Profitability analysis, route costing, and MA in the aviation industry.

T8
Part 1Sessions 1–2Ch. 1

Introduction to Management Accounting

The role and functions of MA, differences from financial accounting, and key success factors for organisations.

Accordions:
💡 What is Management Accounting?

Management accounting provides financial and non-financial information to help managers make better decisions, plan for the future, and control organisational performance. Unlike financial accounting, it is not bound by mandatory external rules - it is designed around what managers actually need.

Core DefinitionManagement accounting is the process of identifying, measuring, accumulating, analysing, preparing, interpreting, and communicating information that helps managers fulfil organisational objectives. (Drury & Tayles, 2022, Ch. 1)

Three Primary Functions

  • Inventory valuation: Allocating costs between products sold and unsold - feeds both the income statement (COGS) and balance sheet (inventory).
  • Decision support: Providing relevant data for pricing, product mix, make-or-buy, and outsourcing decisions.
  • Planning, control & performance measurement: Budgeting, standard costing, variance analysis, and balanced scorecard reporting.
MA vs. Financial Accounting

The two disciplines serve different audiences and operate under different constraints. Knowing these distinctions is a common exam starting point.

DimensionManagement AccountingFinancial Accounting
FocusInternal managersExternal stakeholders
RulesNo mandatory rules - flexibleMust follow GAAP / IFRS
Information typeFinancial and non-financial; subjective data allowedObjective financial data only
Time orientationFuture-focused (forecasts, budgets)Historical (past transactions)
Level of detailVery detailed - product, department, activity levelFirm as a whole
ScopeBroad, multidisciplinaryMore self-contained
Exam TrapStudents often write that MA "has no rules at all." Be precise: MA has no mandatory external rules, but organisations do establish internal policies and frameworks.
Key Success Factors & Strategy

Modern MA is not just about cost - it supports the entire strategic management cycle. Key success factors (KSFs) are the performance dimensions that determine competitive success in a given market.

  • Cost efficiency: Delivering value at competitive cost - linked to cost leadership strategy.
  • Quality: Conformance and performance quality - reduces failure costs.
  • Time: Speed to market, delivery lead times, cycle time reduction.
  • Innovation: New products, processes, and business models.
  • Customer satisfaction: Repeat business, loyalty, and lifetime value.
Strategic LinkMA systems should be designed to measure and report on whichever KSFs matter most to the firm's competitive strategy. A cost-leadership firm needs granular cost data; a differentiator needs quality and innovation metrics.
Course Example - PatagoniaPatagonia's MA system must capture environmental and social costs (part of its B-Corp commitment) that a traditional system would ignore - illustrating how KSFs shape accounting design.
📄 The Planning & Control Cycle

MA sits at the heart of the management cycle - connecting strategy to operational execution through four linked activities.

StageActivityMA Tool
1. PlanningSet objectives; choose strategiesStrategic plans, long-range forecasts
2. BudgetingTranslate plans into annual targetsMaster budget, operating budget
3. ControlMonitor actual vs. planned resultsVariance reports, flexible budgets
4. Performance measurementEvaluate outcomes; reward/redirectBSC, ROI, EVA, KPI dashboards
📊
NoteThis cycle mirrors the course structure: Parts 1–3 cover cost measurement; Part 4 covers planning (budgeting); Part 5 covers performance measurement and control.
Part 1Session 3Ch. 2

Cost Concepts & Classifications

Fixed vs. variable, direct vs. indirect, product vs. period costs - the foundational language of MA.

Accordions:
💡 Variable vs. Fixed Costs

Understanding cost behaviour is the foundation of budgeting, pricing, and CVP analysis. Every cost must be classified before it can be used for decision-making.

Cost TypeTotal CostUnit CostExample
VariableVaries proportionally with outputConstant per unitDirect materials, sales commission
FixedUnchanged within the relevant rangeDecreases as output risesRent, supervisor salary, depreciation
Semi-variableHas both fixed and variable elementsVaries non-linearlyElectricity (base charge + usage rate)
Total Cost = Fixed Cost + ( Variable Cost per unit × Units )
· This relationship holds only within the relevant range of activity
Exam TrapFixed costs are fixed in total but the unit fixed cost changes with volume (more units = lower fixed cost per unit). Do not confuse fixed total cost with fixed unit cost.
Semi-Variable & Step Costs
TypeBehaviourExample
Semi-variableFixed base + variable elementElectricity: standing charge + cost/kWh
Step (semi-fixed)Fixed within a range; jumps at capacity thresholdsOne supervisor/20 workers; salary steps up at each threshold
Key RuleIn the long run ALL costs are variable. Fixed costs only exist within a relevant range and given time horizon.
COGM → COGS Chain - Key Exam Calculation
Step 1: DM Used = Beg RM + PurchasesEnd RM
Step 2: TMC = DM Used + DL + MOH
Step 3: COGM = Beg WIP + TMCEnd WIP
Step 4: COGS = Beg FG + COGMEnd FG
Worked ExampleBeg RM 15 + Purchases 85 − End RM 10 = DM Used 90. TMC = 90+60+40 = 190. COGM = 25+190−20 = 195. COGS = 30+195−45 = 180 (all €k).
Memory RuleEach step: Beginning + Additions − Ending = Amount consumed. Factory costs = product costs; non-factory = period costs expensed immediately.
Direct vs. Indirect Costs

The direct/indirect distinction is about traceability to a cost object (a product, department, customer, or project) - not about behaviour.

VariableFixed
DirectWheels, raw materialsSalary of a dedicated line supervisor
IndirectEnergy (shared across products)Factory insurance (whole plant)
Key InsightWhether a cost is direct or indirect depends on the cost object AND the cost/benefit of tracing it. Glue may be direct for one manufacturer and indirect for another - it is a classification choice, not an absolute truth.
Exam TrapDirect ≠ Variable. A cost can be direct AND fixed (e.g., a machine dedicated exclusively to one product line, depreciated straight-line).
📦 Product Costs vs. Period Costs

This distinction determines whether a cost flows through the balance sheet (as inventory) or hits the income statement immediately.

Product Costs (Inventoriable)Period Costs
WhatManufacturing costs attached to units producedNon-manufacturing costs expensed in the period incurred
Where recordedBalance sheet as inventory; becomes COGS only when soldIncome statement immediately
ExamplesDirect materials, direct labour, manufacturing overheadMarketing, admin, R&D, sales commissions
Risk of misclassificationViolates the matching principle - can significantly misstate net income
Matching PrincipleCosts used to produce revenue should be recognised on the income statement in the same period the revenue is recognised. This is why product costs "wait" in inventory until the goods are sold.
Absorption vs. Variable Costing

Two methods exist for assigning costs to products. They differ only in the treatment of fixed manufacturing overhead.

Absorption Costing (Full Costing)Variable Costing (Marginal Costing)
GAAP compliant?Yes - required for external reportingNo - internal use only
Fixed mfg overheadTreated as a product cost - capitalised in inventoryTreated as a period cost - expensed immediately
Income statementSales − COGS = Gross Margin − Period costs = Operating incomeSales − Variable costs = Contribution Margin − Fixed costs = Operating income
Decision usefulnessRequired externally; can distort short-run decisionsMore useful for CVP and short-run decision-making
Absorption product cost/unit = DM + DL + Variable OH + Fixed OH per unit
Variable product cost/unit = DM + DL + Variable OH · fixed OH is a period cost

Difference in profit = Fixed OH rate × ( Units producedUnits sold )
Exam TrapProduction > Sales → Absorption profit HIGHER (fixed OH deferred in inventory)
Production < Sales → Variable profit HIGHER
Production = Sales → Same profit
Difference = Fixed OH/unit × (Units Produced − Units Sold)
Fixed SELLING costs are period costs under BOTH methods - never cause a difference.
📄 Income Statement Formats
Absorption (by Function):
Sales
− Cost of Goods Sold (DM + DL + variable OH + fixed mfg OH)
= Gross Margin
− Distribution & Admin costs
= Operating Income

Variable (by Behaviour):
Sales
− All Variable Costs (COGS variable + variable distribution + variable admin)
= Contribution Margin
− All Fixed Costs (fixed mfg OH + fixed distribution + fixed admin)
= Operating Income
📊
Why it mattersThe variable costing format makes the contribution margin visible - essential for CVP analysis, break-even calculations, and short-run decisions covered in Part 2.
Part 2Session 4Ch. 3Simulator

Cost-Volume-Profit Analysis

Break-even point, contribution margin, multi-product CVP, and operating leverage.

Accordions:
💡 CVP Assumptions

CVP analysis examines how changes in costs, volume, and prices affect profit. The analysis only holds under a specific set of simplifying assumptions - knowing these is exam-critical.

  • The firm operates within the relevant range (no capacity change; technology and labour productivity constant)
  • Costs can be accurately separated into fixed and variable components
  • Total fixed costs remain constant; price and variable cost per unit are constant
  • Single product or a constant sales mix across products
  • No change in inventory (production = sales in the period)
Exam TrapCVP assumes a constant sales mix in multi-product settings. If the mix shifts toward higher-CM products, total profit increases - the weighted average CM changes, so the break-even point changes too.
Contribution Margin

The contribution margin (CM) is the amount each unit contributes toward covering fixed costs and then generating profit. It is the engine of CVP analysis.

CM per unit = Selling PriceVariable Cost per unit
Total CM = SalesTotal Variable Costs
CM Ratio = CM per unit ÷ Selling Price = Total CM ÷ Sales
· CM ratio = proportion of each revenue euro that contributes to fixed costs & profit
Key InsightIn the short run, fixed costs are often irrelevant for decisions - only the contribution margin matters. If a special order covers its variable costs, it contributes to fixed costs even if it does not cover them fully.
Break-Even Point - Single Product

The break-even point (BEP) is the sales volume at which total revenues equal total costs - zero profit, zero loss.

BEP (units) = Total Fixed Costs ÷ CM per unit
BEP (revenue) = Total Fixed Costs ÷ CM Ratio

Example: Fixed costs = 100,000 €; Price = 12 €; VC = 4 €
BEP (units) = 100,000 ÷ (12 − 4) = 12,500 units
BEP (revenue) = 100,000 ÷ (8/12) = 150,000 €
Target Profit ExtensionTo find sales needed for a target profit, add the target profit to fixed costs in the numerator:
Units for target profit = (Fixed Costs + Target Profit) ÷ CM per unit
Break-Even - Multi-Product

When a firm sells multiple products with different CMs, the break-even point depends on the weighted average contribution margin based on the sales mix.

BEP (revenue) = Total Fixed Costs ÷ Weighted Average CM Ratio

· Weighted average CM ratio = ∑(CM ratioi × Sales mix %i)
· If mix shifts toward higher-CM products → lower BEP and higher profit
Exam TrapA shift in sales mix toward the product with the highest contribution margin INCREASES total profit and DECREASES the break-even point - not the other way around.
Margin of Safety & Operating Leverage
Margin of Safety = Actual (or Budgeted) SalesBreak-Even Sales
Margin of Safety % = ( Sales − BEP Sales ) ÷ Sales
· Indicates how far sales can fall before the firm makes a loss - higher % = lower risk

Operating Leverage (OL) = Total CM ÷ Operating Profit
· OL tells you the % change in profit for a 1% change in sales volume
MoS% = 1 ÷ Operating Leverage · mirror images: DOL=3 → MoS%=33%
High Operating LeverageLow Operating Leverage
High fixed costs, low variable costsLow fixed costs, high variable costs
Profits rise steeply above BEPProfits rise more gradually
Losses deepen quickly below BEPMore resilient in downturns
Example: airlines, software, manufacturingExample: staffing agencies, trading companies
CVP Break-Even Simulator
📊
How to UseEnter your selling price, variable cost per unit, and total fixed costs. The simulator calculates BEP in units, BEP in revenue, margin of safety (given actual sales), and operating leverage.
⚙ CVP Break-Even Calculator
Part 2Session 5Ch. 5Simulator

Pricing Decisions

Cost-plus pricing, target costing, Kaizen costing, price-setting vs. price-taking firms.

Accordions:
💡 Price-Setting vs. Price-Taking Firms

A firm's pricing power determines which costing approach it should use. This is the foundational distinction for all pricing decisions.

Price-Setting FirmPrice-Taking Firm
Market powerEnough differentiation to set own priceMarket sets the price; firm is a price taker
Pricing approachCost-plus pricing (cost → price)Target costing (price → cost)
ExamplesLuxury goods, patented pharmaceuticals, specialist B2BCommodity producers, highly competitive markets
Key riskIgnoring demand elasticity; circular reasoning in cost-plusCost gap - failing to reach target cost in time
Exam TrapThe exam may present a scenario where a firm uses cost-plus pricing but operates in a competitive market - this is a misalignment. Recognise it and recommend target costing instead.
Cost-Plus Pricing

Cost-plus pricing starts from cost and adds a mark-up percentage to determine the selling price. The mark-up can be applied to variable cost, total cost, or investment.

Price = Cost + ( Mark-up % × Cost )

Note: Mark-up is applied to COST; Margin is expressed as % of PRICE
Mark-up % = Profit ÷ Cost
Margin % = Profit ÷ Price
Classic Exam Trap: Mark-up vs. MarginA 25% mark-up on cost ≠ a 25% margin on sales. If cost = 80 and mark-up = 25%: Price = 100. Mark-up = 25/80 = 31.25% on cost; Margin = 25/100 = 25% on price. Never confuse the two.

Criticisms of Cost-Plus Pricing

  • Ignores demand - price set without considering what customers will pay
  • Circular reasoning - volume is needed to estimate unit fixed cost, which is needed to set price, which affects volume
  • No guarantee of profitability - if volume assumed is wrong, total cost may exceed total revenue
  • Wrong decisions possible - budgeted (not actual) activity used to unitise costs can mislead
🎯 Target Costing - The 4 Stages

Target costing is the reverse of cost-plus pricing. The market price is the starting point, not the end point. Most suited to high-volume products in competitive markets.

Target Cost = Target PriceTarget Profit
Cost Gap = Estimated Actual CostTarget Cost
· If cost gap > 0, the firm must find ways to reduce cost to the target
StageActionWho is responsible
1Determine the target price customers will payMarketing, customer research
2Deduct target profit margin → derive target costFinance, senior management
3Estimate the actual (current) cost of the productEngineering, operations
4If actual cost > target cost: investigate value engineering, design changes, supplier renegotiationCross-functional team
Why Target Costing WorksIt forces cost discipline from the design stage - 80% of a product's lifetime costs are locked in at design. Target costing brings the finance lens into the design room before costs are committed.
Kaizen Costing vs. Target Costing

Kaizen (改善) literally means "continuous improvement." Both approaches aim to reduce costs, but at different stages of the product life cycle.

Target CostingKaizen Costing
StagePlanning / design stage (before production)Manufacturing stage (during production)
FocusThe product itselfThe production process
MethodValue engineering, design changes, supplier selectionIncremental process improvements; employee empowerment
Cost reductionLarge step-change reductions possibleSmall, continuous, ongoing reductions
Classic exampleTata Nano (T6)Toyota Production System
Exam TrapKaizen is applied during manufacturing; target costing is applied before manufacturing at the planning/design stage. Do not conflate them.
📈 Pricing Policies & Time Horizons
Pricing PolicyDescriptionWhen Used
Price skimmingHigh initial price; reduce over timeNew, innovative products with inelastic early adopters
Penetration pricingLow initial price to gain market shareElastic demand; seeking rapid volume growth
Cost-plusCost + mark-upLong-run, stable markets; price-setting firms
Target pricingMarket price − target profit = max allowable costCompetitive markets; price-taking firms
Short-Run vs. Long-Run PricingShort run (spare capacity): Min price = Variable Cost/unit. Fixed costs already covered - any positive CM is worthwhile.
Long run: Min price = Full Cost/unit + required margin. All costs must be recovered over the product lifetime.
Part 2Session 6Ch. 4

Relevant Costs & Decision-Making

Relevant vs. irrelevant costs, special orders, make-or-buy, bottleneck decisions.

Accordions:
💡 Relevant vs. Irrelevant Costs

A relevant cost is one that differs between decision alternatives and occurs in the future. Any cost that does not change between alternatives is irrelevant and should be excluded from the analysis.

Cost TypeRelevant?Why
Future incremental variable costsYesDiffer between alternatives
Avoidable fixed costsYesEliminated if option not chosen
Opportunity costsYesSacrificed benefit of the next best alternative
Sunk costsNoAlready incurred - cannot be recovered
Unavoidable fixed costsNoRemain constant regardless of decision
Allocated (absorbed) fixed costsUsually noOften an allocation - not a real cash flow change
Exam Trap: Sunk CostsSunk costs are always irrelevant, no matter how large they are. The amount already spent on R&D, a factory, or a failed product is irrelevant to a future decision - only future incremental cash flows matter.
Opportunity CostThe opportunity cost is the contribution margin foregone by choosing one alternative over the next best. It is always relevant even though it never appears in the accounting records.
Special Order Decisions

A special order is a one-time request (often at a discounted price) from a customer outside the firm's normal market. The key test: does the order cover its incremental variable costs and any opportunity costs?

Decision rule - Accept if:
Special order price > Incremental variable cost + Opportunity cost per unit

If spare capacity exists: opportunity cost = 0 → accept if price > variable cost
If no spare capacity: opportunity cost = CM per unit foregone on displaced regular sales
Exam TrapWhen the firm has no spare capacity, accepting a special order displaces regular sales. The opportunity cost (CM foregone) must be added to the variable cost in the comparison. Many students forget this step.
Qualitative FactorsEven if the numbers say "accept," consider: will regular customers find out and demand lower prices? Will it lock in a precedent? Will it affect brand positioning? Qualitative factors can override the quantitative analysis.
Make-or-Buy Decisions

Should the firm produce a component internally or purchase it from an external supplier? Compare the relevant (avoidable) cost of making with the external purchase price.

Relevant cost of making:
Relevant Make Cost = Variable mfg cost + Avoidable fixed costs + Opportunity cost

Decision rule:
If Relevant Make Cost < Purchase PriceMake
If Relevant Make Cost > Purchase PriceBuy
Exam Trap: Unavoidable Fixed CostsFixed costs that will not be saved if outsourcing occurs (e.g., allocated head office costs, depreciation on dedicated machinery already owned) are irrelevant. Only avoidable fixed costs count in the make cost.
🌞 Bottleneck / Resource Constraint Decisions

When a scarce resource (machine hours, labour hours, floor space) limits production, the firm should maximise contribution margin per unit of the scarce resource - not simply CM per unit.

Ranking metric = CM per unit ÷ Units of scarce resource per unit
· Rank products highest to lowest; allocate the scarce resource accordingly
· Only relevant when one binding constraint exists (Theory of Constraints)
ExampleProduct A: CM = 20 €, needs 4 machine hours → CM/hour = 5 €. Product B: CM = 15 €, needs 2 machine hours → CM/hour = 7.50 €. Prioritise B despite its lower absolute CM per unit.
📈 Add-or-Drop Decisions

Should the firm add a new product line or drop an existing one? Only avoidable costs - those that disappear if the line is dropped - are relevant.

Drop if:
CM of product line < Avoidable fixed costs of that line

Keep if:
CM of product line > Avoidable fixed costs of that line
· Unavoidable (common) fixed costs are irrelevant - they continue regardless
Exam Trap: The Losing Product IllusionA product showing an accounting loss may still be worth keeping if its CM exceeds the avoidable fixed costs it causes. The absorption-costing income statement allocates unavoidable common costs that make profitable products look unprofitable. Always re-examine with the relevant cost lens.
Part 3Session 7Ch. 7

Job Costing

Actual vs. normal costing, overhead application, job cost sheets, under/overapplied overhead.

Accordions:
💡 Job Costing vs. Process Costing

The choice of costing system depends on whether the product is unique (made-to-order) or homogeneous (mass-produced). This is the foundational distinction for Part 3.

DimensionJob-Order CostingProcess Costing
Product typeUnique, heterogeneous - each job differsHomogeneous - all units identical
Cost accumulationBy individual job (job cost sheet)By department (production report)
Unit cost calculationTotal job cost ÷ units in jobDept cost ÷ equivalent units produced
Key documentJob cost sheetDepartment production report
ExamplesConstruction, legal firms, F-35 defence contracts, advertising agenciesOil refineries, breweries, paint, paper, food processing
Course LinkThe F-35 (T4) is the definitive job costing case - bespoke defence contracts, each aircraft a unique job with tracked direct materials, labour and allocated overhead. McDonald's (T3) is the process costing counterpart.
Actual Costing vs. Normal Costing

Both methods assign direct costs identically (actual rate × actual use). They differ only in how indirect costs (overhead) are applied to jobs.

Actual CostingNormal Costing
Direct costsActual rate × actual useActual rate × actual use
Indirect costsActual rate × actual useBudgeted rate × actual use
When is rate known?Only at year-end - must wait for actual dataKnown at year-start - jobs costed immediately
ProblemSeasonal fluctuations distort monthly rates; jobs finished in January wait until December for full costCreates under/over-applied overhead at year-end
Used in practice?Rarely - theoretical baselineYes - standard practice
Why Normal Costing is PreferredUsing a predetermined (budgeted) overhead rate allows jobs to be fully costed as soon as they are completed, enabling timely pricing and profitability decisions. Waiting for actual data is impractical in seasonal businesses.
Overhead Rate Calculation

The predetermined overhead absorption rate (OAR) is calculated at the start of the year using budgeted figures. It is then applied to all jobs throughout the year based on actual activity consumption.

Predetermined OAR = Budgeted Overhead Costs ÷ Budgeted Activity Level
· Activity base: direct labour hours, machine hours, units of output, or direct labour cost

Overhead Applied to Job = OAR × Actual Activity Used by Job

Example (Anderson Construction):
OAR = $8,000,000 ÷ 160,000 DLH = $50 per DLH
Laguna Model used 920 DLH → Overhead applied = $46,000
Single vs. Multiple RatesA single plant-wide rate is simple but distorts costs when departments have very different cost structures. Multiple departmental rates (one per cost centre) are more accurate. ABC takes this further with an activity rate for every major activity.
Under- & Over-Applied Overhead

Because the OAR uses budgeted figures, the overhead actually applied to jobs will rarely equal actual overhead incurred. The difference is reconciled at year-end.

Applied Overhead = OAR × Actual Activity (year total)
Under-applied: Applied < Actual → Costs understated → adjust COGS upward
Over-applied: Applied > Actual → Costs overstated → adjust COGS downward

Caused by: (1) actual overhead ≠ budgeted overhead, or (2) actual activity ≠ budgeted activity
Two Root Causes - Know BothUnder/over-application can arise from a spending variance (actual OH ≠ budget) OR a volume variance (actual activity ≠ budgeted activity). Exam questions may ask you to identify which cause is at work.
📄 Job Cost Sheet - Structure

Every job has a cost sheet that accumulates its three cost components. The total job cost divided by units produced gives the unit cost for pricing and inventory valuation.

Total Job Cost = Direct Materials + Direct Labour + Applied Overhead

Movex Corp. - Order 401 example:
Direct materials: 150,000 €
Direct labour (5,500 hrs): 44,000 €
Applied OH (5,500 × OAR 12 €/hr): 66,000 €
Total job cost: 260,000 €  |  Sold for 350,000 €  |  Gross profit: 90,000 €
Part 3Session 8Ch. 7–8Simulator

Process Costing & ABC

Process costing systems, activity-based costing, cost drivers, and cross-subsidisation.

Accordions:
💡 Why Traditional Costing Fails - The Case for ABC

Traditional costing systems were designed when direct labour dominated total costs. In modern manufacturing and services, overhead is the dominant cost - and volume-based allocation of overhead distorts product costs badly.

Traditional Systems Were Fine When…They Break Down When…
Direct costs dominated; OH was smallOH is the largest cost component
Single or limited product rangeDiverse, complex product range
Information was costly to gatherSystems can track detailed cost data cheaply
Competition was limitedIntense global competition - accuracy matters
Product Cost Cross-SubsidisationWhen a single volume-based driver (e.g. DLH) is used to allocate all overhead, high-volume simple products are overcosted and low-volume complex products are undercosted. The simple product cross-subsidises the complex one - masking true profitability.
🌟 ABC - The 4 Design Steps

ABC reroutes overhead costs through activities before assigning them to products - using the activities that actually cause costs rather than volume proxies.

StepActionOutput
1Identify major activities that cause overheadActivity list (e.g. machine set-ups, purchasing, inspections)
2Assign costs to activity cost poolsOne cost pool per major activity
3Determine a cost driver for each activityActivity driver (e.g. no. of set-ups, no. of purchase orders)
4Assign activity costs to products via driversProduct cost = ∑(Activity rate × driver consumption)
Activity Cost Driver Rate = Total Cost of Activity Pool ÷ Total Quantity of Cost Driver
Cost assigned to product = Activity Rate × Units of Driver consumed by product

Example (Supermercado da Estrela):
Ordering activity pool = 62,400 € ÷ 624 purchase orders = 100 €/order
ABC Cost Hierarchy

The cost hierarchy classifies activities by the level at which their costs vary. This is the most exam-tested concept in ABC - know all four levels and their allocation logic.

LevelVaries with…ExamplesAllocated per…
Unit-levelEach unit producedDirect materials, direct labour, machine energyUnit produced/sold
Batch-levelEach batch producedSet-up costs, purchase orders, first-item inspection, deliveryUnit in batch (cost ÷ batch size)
Product/service-levelEach product typeProduct design, engineering changes, product specsUnit in product line
Facility-levelOrganisation as a wholePlant management, property costs, general adminNOT allocated to products
Exam Trap - Facility-Level CostsFacility-sustaining costs (plant management, general admin) are common to ALL products and have no meaningful causal driver at the product level. They should not be allocated to individual products in ABC - this is a major distinction from traditional costing which forces an allocation anyway.
Traditional vs. ABC - Side-by-Side
FeatureTraditionalABC
First-stage allocationCosts → departmentsCosts → activities
Number of cost poolsFew (one per department)Many (one per major activity)
Second-stage driversOne or two volume-based (DLH, machine hours)Many cause-and-effect drivers
Support dept. costsMerged into production depts.Separate rates for each support activity
Cost accuracyLow for complex/diverse productsHigh - traces costs causally
GAAP compliant?YesNo - internal use only
Implementation costLowHigh - significant time and resources
When is ABC Worth It?ABC is most valuable when: (1) overhead is a large proportion of total costs, (2) products are diverse in complexity and volume, and (3) management needs accurate cost information for pricing and mix decisions. If overhead is small or products are homogeneous, a simpler system may suffice.
ABC Cost Driver Rate Simulator
📊
How to UseEnter an activity pool cost, total driver quantity, and how many driver units a specific product uses. The simulator calculates the activity rate and cost assigned to that product.
⚙ ABC Activity Rate Calculator
Part 3Session 9Ch. 8

ABM & Sustainability

Activity-based management, customer profitability analysis, environmental cost accounting.

Accordions:
💡 Activity-Based Management (ABM)

ABM uses ABC information to make operational and strategic decisions. It is the management application of the cost data that ABC generates. The goal: satisfy customers profitably by eliminating waste in activities.

ABM Decision TypeHow ABC Informs It
Product pricing & mixAccurate cost per product reveals true margin; better mix decisions
Cost reductionIdentifies high-cost activities as targets; managers set driver-rate reduction targets
Process improvementHighlights non-value-added activities to eliminate or reduce
Design decisionsEngineers can evaluate how design changes affect activity consumption and cost
Customer profitabilityABC applied to customers shows which relationships are truly profitable
Value-Added vs. Non-Value-Added ActivitiesABM asks: does this activity add value from the customer's perspective? Inspection, rework, and storage are typically non-value-added - ABM targets these for elimination.
📈 Customer Profitability Analysis

Not all customers are equally profitable. Some generate high revenue but consume disproportionate service costs (frequent returns, small orders, many deliveries). ABC applied to customers as cost objects reveals true profitability.

Customer Profit = Revenue from CustomerDirect CostsCustomer-driven Activity Costs

Customer activity cost hierarchy:
1. Customer output unit-level costs (per item sold)
2. Customer batch-level costs (per order placed)
3. Customer-sustaining costs (account management, credit checks)
4. Distribution-channel costs
5. Corporate-sustaining costs (not allocated)
Exam TrapA customer generating high revenue may be unprofitable once their actual service costs (many small orders, special delivery, high returns) are traced using ABC. Revenue is not the same as profitability.
Action from Customer Profitability AnalysisFor unprofitable customers: raise minimum order sizes, reduce service levels, reprice, or exit the relationship. Also consider long-run factors: growth potential, referral value, and learning opportunities.
🌿 Environmental & Quality Costs - Four Categories

Both quality costs and environmental costs follow the same four-category framework: prevention, appraisal, internal failure, and external failure. The goal is to invest more in prevention to reduce the larger costs of failure.

CategoryQuality CostsEnvironmental CostsTiming
PreventionTraining, process design, quality planningEnvironmental training, eco-design, process redesignBefore failure occurs
AppraisalInspection, testing, auditsMonitoring emissions, environmental auditsChecking for failure
Internal failureScrap, rework, downtimeTreating emissions before release, waste disposal on-siteFailure found before customer/environment
External failureWarranty claims, recalls, lost customersFines, clean-up costs, reputational damage after releaseFailure after delivery / release to environment
Exam Trap - External Environmental FailureExternal environmental failure costs are costs incurred after pollutants have already been released into the environment (fines, lawsuits, remediation). Treating emissions before release is internal failure. This distinction appears regularly in exam questions.
Applying ABC to Environmental Costs

ABC can be extended to environmental costs by treating environmental activities as cost pools with their own drivers. This makes product-level environmental costs visible - supporting eco-design and sustainability reporting.

Environmental ActivityABC Cost DriverWhat it reveals
Electricity consumptionkWh consumedCarbon footprint per product
Fuel / transport logisticsTonne-km shippedDistribution environmental cost
Packaging productionKg of plastic usedPackaging cost by SKU
Waste managementKg of waste generatedWaste cost per production run
Course Link - P&G (T1)P&G applies this exact framework - mapping environmental activities to ABC cost pools (energy, carbon, waste, water) and tracing them to products like Pampers, Tide, and Gillette. This enables eco-design decisions at product level.
📈 Benefits & Criticisms of ABC
Benefits of ABCCriticisms / Limitations
More accurate product and customer costsSignificant time and cost to implement
Identifies non-value-added activities for eliminationComplex - difficult to understand and maintain
Better pricing and product mix decisionsActivity cost rates need regular updating
Supports process improvement and BPRUnit costs can imply inappropriate variability
Enables customer profitability analysisDoes not conform to GAAP - cannot replace financial reporting
Can be extended to environmental/quality costsLow benefit if overhead is a small % of total costs
📊
Exam StrategyWhen a question asks you to evaluate ABC, always give a balanced answer - benefits and limitations. The most common mistake is listing only benefits. Acknowledge that ABC does not conform to GAAP and requires substantial investment to maintain.
Part 4Session 10Ch. 9

Budget Preparation

Operating budget, master budget components, human & behavioural aspects of budgeting.

Accordions:
💡 Why Budgets? - Six Purposes

Budgets are the central planning and control tool in management accounting. They serve six distinct purposes - knowing all six is exam-critical.

#PurposeHow it works
1PlanningForces managers to consider future conditions and take action before problems arise
2Co-ordinationCompels managers to examine relationships between their operations and other departments
3CommunicationEnsures every responsibility centre understands its expected contribution to overall objectives
4MotivationProvides a challenge and target; participation in budget-setting increases commitment
5ControlActual vs. budget comparison enables management by exception - flag significant variances only
6Performance evaluationBudget targets form the basis for evaluating managers - did they meet their agreed goals?
Exam Trap - Motivation vs. ControlBudgets that are too tight demotivate; budgets that are too slack encourage budgetary slack (padding). The optimal target is the most difficult level that managers will genuinely accept and internalise - not simply the easiest achievable.
The Master Budget - Structure

The master budget is the comprehensive financial plan for the organisation. It consists of two linked blocks: the operating budget (income-focused) and the financial budget (balance-sheet and cash-focused).

Operating Budget sequence:
Sales BudgetProduction BudgetDirect Materials + Labour + OH BudgetsCOGS BudgetOperating Expense BudgetBudgeted Income Statement

Financial Budget sequence:
Capital Expenditures BudgetCash BudgetBudgeted Balance Sheet + Cash Flow Statement
Production Budget: Units to Produce = Budgeted Sales + Desired End FGBeg FG
DM Purchases Budget: DM to Purchase = DM Needed + Desired End DMBeg DM
· DM Needed = Units to Produce × DM per unit  ·  Memory rule (both): Need + End − Begin = Acquire
Key PrincipleThe sales budget drives everything. You cannot plan production until you know expected sales; you cannot plan materials until you know production. The sequence is strictly top-down from revenues.
📊
Limiting FactorStep 2 in the budgeting process: determine the factor that restricts output (the binding constraint - machine capacity, skilled labour, raw material supply). The sales budget must reflect this constraint before any other budget is prepared.
Budget Types - Incremental, Rolling, Zero-Based, Kaizen
TypeBasisBest forKey weakness
IncrementalPrior year budget + adjustments for inflation/volumeStable, non-operating functionsPerpetuates inefficiencies; encourages budgetary slack
Rolling (Continuous)Always covers N months ahead; drops oldest period as new one is addedDynamic environments with high uncertaintyTime-consuming; constant revision may demotivate
Zero-Based (ZBB)Every item justified from zero - no carry-forward assumedSupport/white-collar functions (marketing, admin)Very time-consuming; impractical for large operations
KaizenBudgets incorporate planned continuous improvements each periodManufacturing environments with TQM cultureRequires ongoing commitment to improvement culture
Rolling Budgets - Exam TrapRolling budgets are most appropriate in dynamic, uncertain environments where a fixed annual budget quickly becomes irrelevant. The key advantage is adaptability and removal of the "spend it or lose it" mindset - not simply that they are updated more frequently.
📈 Behavioural Aspects of Budgeting

Otley's "acid test": any accounting system must produce desirable behaviour from those who receive its information. Budgets are social processes as much as technical ones.

IssueDescriptionImplication
Target settingBest performance comes from the most difficult target managers will genuinely internaliseNeither too easy (no challenge) nor impossible (gives up)
ParticipationInvolving managers in budget-setting does NOT automatically improve performancePersonality and culture matter more than participation alone
Budgetary slackManagers deliberately overestimate costs or underestimate revenues to create an easy targetCommon under top-down pressure; reduced by participation and trust
Performance evaluationReward mechanisms must align with budget goals - or dysfunctional behaviour resultsShort-term bonuses tied to budget may sacrifice long-run value
Part 4Session 11Ch. 10–11Simulator

Flexible Budgets & Variance Analysis

Static vs. flexible budgets, sales and cost variances, standard costing.

Accordions:
📊 3-Column Variance Framework - Start Here
Static Budget  →  Flexible Budget  →  Actual Results

Sales Volume Variance = ( Actual UnitsBudget Units ) × Std CM/unit
· Planning variance - F if Actual > Budget

Flexible Budget Variance = ActualFlexible Budget
· Operational variance - Flex Budget Cost = (Std VC/unit × Actual Units) + Budgeted FC

Total Variance = Volume Var. + Flex Budget Var.
Key InsightThe flexible budget answers "What should we have spent at actual volume?" - removing the volume effect makes price and efficiency variances fair to compare.
💡 Static vs. Flexible Budget

The core problem with comparing actual results to a static budget: if actual volume differs from budget volume, the comparison is not like-for-like. A flexible budget adjusts to actual volume - making the comparison meaningful.

Static BudgetFlexible Budget
Based onBudgeted volume (planned units)Actual volume achieved
ProblemVolume change contaminates all variances - unfair to compareIsolates price/efficiency effects from volume effects
UsePlanning tool at start of periodControl tool at end of period
Key Insight from the course materialsThe flexed budget lets us compare numbers that are comparable. If you budgeted for 1,200 units but sold 1,100, you cannot fairly judge whether costs were controlled by comparing actual costs to a 1,200-unit budget - you must flex the budget to 1,100 units first.
Key Variance Formulas

Variances are labelled Favourable (F) if they increase profit, Adverse (A) if they reduce it. Always compute: Actual − Budget (sign determines F or A).

Sales variances:
Sales Price Variance = ( Actual PriceBudget Price ) × Actual Volume
Sales Volume Variance = ( Actual VolumeBudget Volume ) × Budget CM/unit

Material variances:
Material Price Variance = ( Std PriceActual Price ) × Actual Qty purchased
Material Usage Variance = ( Std Qty for actual outputActual Qty used ) × Std Price

Labour variances:
Labour Rate Variance = ( Std RateActual Rate ) × Actual Hours
Labour Efficiency Variance = ( Std Hours for actual outputActual Hours ) × Std Rate

Fixed overhead:
Fixed OH Expenditure Variance = Budgeted Fixed OHActual Fixed OH
Fixed OH Volume Variance = ( Actual UnitsBudgeted Units ) × Std Fixed OH Rate/unit
· F if actual output > budgeted output
Exam Trap - Sign ConventionFor cost variances: if actual cost is LESS than standard → Favourable. For sales price: if actual price is MORE than standard → Favourable. Always label F or A - never leave unlabelled.
Causes of Variances
VarianceFavourable CausesAdverse Causes
Sales PriceUnplanned price increase; premium product mixUnplanned discounting to win business
Sales VolumeBetter demand than forecast; effective marketingRecession, production difficulties, lost customers
Material PriceBetter supplier deals; cheaper substitutesSupplier price increases; higher-quality material used
Material UsageLess waste; better yield; improved processMore scrap; poor quality material causing rework
Labour RateLower-grade workers used; pay deal below budgetUnexpected wage agreement; overtime premiums
Labour EfficiencyBetter training; improved methods; new equipmentMachine breakdowns; poor supervision; incorrect materials
Fixed OH ExpenditureActual OH below budgetSeasonal effects (heating); unplanned cost increases
Flexible Budget Variance Simulator
📊
How to UseEnter budget and actual data. The simulator flexes the budget to actual volume and breaks out the sales price variance and sales volume variance, plus total cost variance.
⚙ Flexible Budget Variance Calculator
Part 5Session 12Ch. 12–13

Responsibility Centres & Transfer Pricing

Cost, profit and investment centres; transfer pricing methods and their trade-offs.

Accordions:
💡 Responsibility Centres - The Three Types

Responsibility accounting holds managers accountable only for those items under their control. The type of responsibility centre defines what the manager is responsible for - and therefore what metric is used to evaluate them.

Centre TypeManager ControlsEvaluated OnHotel Example
Cost CentreCosts only - no revenue or investment authorityMinimise cost for a given output levelKitchen → cost per meal prepared
Profit CentreBoth costs and revenues - but not investmentActual profit vs. budgeted profitRestaurant → profit per meal served
Revenue CentreRevenues only - no cost or investment authoritySales revenue vs. target; sales variancesSales dept; airline ticketing desk
Investment CentreCosts, revenues, AND capital investment decisionsROI, RI, or EVA on assets deployedCity hotels → ROI; Resort hotels → RI
Exam Trap - ControllabilityOnly evaluate managers on what they can control. Charging a cost centre for allocated head-office costs they cannot influence is unfair and counterproductive - it distorts performance signals.
Transfer Pricing - Methods & Trade-offs

Transfer pricing sets the internal price at which one division sells goods/services to another. The choice of method affects divisional performance measures, goal congruence, and tax efficiency.

MethodTransfer PriceAdvantageDisadvantage
Market priceExternal market priceObjective; promotes goal congruence if competitive market existsNo external market for many internal transfers
Variable costVariable cost of selling divisionOptimal for company if selling div has spare capacitySelling division earns no contribution - demotivating
Full costFull cost (variable + fixed) of selling divisionSimple; widely usedPasses fixed cost inefficiencies to buying division
Cost-plusFull cost + mark-upAllows selling division to earn a profitMark-up is arbitrary; may not reflect market
NegotiatedAgreed between divisionsFlexible; incorporates local knowledgeTime-consuming; power imbalances distort outcome
General Transfer Pricing Rule (minimum price for selling division):
Min Transfer Price = Variable Cost per unit + Opportunity Cost per unit
· Opportunity cost = CM foregone on external sales if selling div has no spare capacity
· If selling div HAS spare capacity: opportunity cost = 0 → min TP = variable cost
Part 5Session 13Ch. 12Simulator

ROI, Residual Income & EVA

Financial performance measures for divisional evaluation - computing and interpreting ROI, RI, and EVA.

Accordions:
💡 Return on Investment (ROI)

ROI measures the rate of return generated on the assets deployed in an investment centre. It is the most widely used financial performance measure for divisions.

ROI = Net Operating Profit ÷ Average Operating Assets

DuPont decomposition:
ROI = Profit Margin × Asset Turnover
     = ( Profit ÷ Sales ) × ( Sales ÷ Assets )
· Managers can improve ROI by increasing margin, increasing turnover, or both
Advantages of ROIDisadvantages of ROI
Objective - based on recorded accounting dataCan encourage short-run focus at expense of long run
Facilitates comparison across divisions of different sizesMay reject positive-NPV investments that reduce divisional ROI
Focuses managers on cost efficiency and asset utilisationBook value of old assets artificially inflates ROI over time
The ROI Rejection ProblemIf a division's current ROI = 18% and a new project earns 15%, the division manager will reject it (lowers their ROI) even though 15% exceeds the company's 14% cost of capital. This is goal incongruence - RI and EVA solve this.
Residual Income (RI)

RI is the absolute profit earned above the minimum required return on capital. Unlike ROI, it does not penalise managers for accepting value-creating investments.

RI = Net Operating Profit − ( Average Operating Assets × Minimum Required Rate of Return )

Example (Cadeia de Hotéis Nacional):
RI = 280,000 − (14% × 1,500,000) = 70,000 €
With expansion: RI = 340,000 − (14% × 1,900,000) = 74,000 € → Expansion accepted under RI
· But ROI falls from 18.67% to 17.89% → rejected under ROI - goal incongruence!
RI Advantage over ROIRI aligns divisional decisions with company goals: any investment earning above the required rate will increase RI and should be accepted. Different minimum rates can be set for divisions with different risk profiles.
🌟 Economic Value Added (EVA)

EVA is a refinement of RI that uses after-tax profit and the actual weighted average cost of capital (WACC) - replacing the arbitrary minimum rate with the true cost of financing the business.

EVA = After-tax Operating Profit − [ ( Total AssetsCurrent Liabilities ) × WACC ]

· (Total Assets − Current Liabilities) = Net Assets = Capital Employed
· WACC = weighted average cost of both debt and equity financing
· Accounting adjustments may be made to convert GAAP profit to economic profit
How EVA differs from RIDetail
Profit basisAfter-tax operating profit (not pre-tax)
Asset basisNet assets = Total assets − current liabilities
Capital charge rateActual WACC (both debt and equity) - not an arbitrary minimum
GAAP adjustmentsCompanies may capitalise R&D, operating leases to better reflect economic reality
EVA Exam Formula - Get the Assets RightEVA uses (Total Assets − Current Liabilities) × WACC. A common error is using total assets alone (ignoring the current liabilities deduction) or using a minimum required rate instead of WACC.
ROI / RI / EVA Simulator
📊
How to UseEnter divisional data to compute all three performance metrics simultaneously. Compare ROI vs RI signals when a new investment is considered.
⚙ Divisional Performance Calculator - ROI / RI / EVA
Part 5Session 14Ch. 14–15

Balanced Scorecard

Four perspectives, Kaplan & Norton framework, strategy maps, and KPI design.

Accordions:
💡 Why the BSC? - Limitations of Financial Measures Alone

Kaplan and Norton created the Balanced Scorecard (1992) in response to a clear failure: financial measures alone gave an incomplete and lagging picture of organisational health. They looked backward, not forward.

Limitation of Financial-Only MeasuresBSC Response
Narrow - only captures past financial outcomesAdds three forward-looking non-financial perspectives
Hinders creation of future business valueLearning & growth perspective tracks value-building capabilities
Ignores customers, processes, and peopleCustomer and internal perspectives make these visible
No explicit link to strategyStrategy map shows cause-and-effect links across all four perspectives
BSC Evolution1992: Measurement & reporting tool. 1996: Alignment & communication tool. 2000+: Enterprise-wide strategic management system. Selected by HBR as one of the most important management practices of the past 75 years. Translated into 18 languages.
The Four Perspectives
PerspectiveCentral QuestionTypical MeasuresLag/Lead
#1 FinancialHow do we look to our shareholders?Revenue growth, ROI, EVA, profit margin, cost reductionLagging
#2 CustomerHow do our customers see us?Market share, customer retention, acquisition rate, satisfaction scores, customer profitabilityLeading to financial
#3 Internal BusinessWhat must we excel at?Cycle time, defect rate, on-time delivery, innovation rate, process costLeading to customer
#4 Learning & GrowthHow can we continue to improve?Employee skills/training hours, staff satisfaction, information system capability, product innovationsLeading to internal
Cause-and-Effect LogicA BSC tells a strategic story: invest in employee skills (L&G) → improve internal processes → better customer outcomes → superior financial results. The strategy map makes this causal chain explicit and testable.
Southwest Airlines Strategy Map ExampleStrategic theme: Operating Efficiency. Learning: Ground crew alignment → Internal: Fast ground turnaround → Customer: On-time flights, lowest prices → Financial: Increased revenue, lower costs, profitability.
BSC Scorecard Structure - Objectives, Measures, Targets, Initiatives

Each BSC entry has four components. This is the standard exam template for constructing or evaluating a BSC.

ComponentDefinitionSouthwest Example
ObjectiveWhat strategy must achieveFast ground turnaround
MeasureHow success will be trackedOn-ground time; on-time departure %
TargetThe performance level required30 minutes; 90%
InitiativeKey action programmes to achieve itCycle time optimisation programme
📈 BSC Criticisms & Sustainability Extension
CriticismResponse / Alternative
Only considers shareholders, customers, employees - ignores wider societyPerformance Prism (Cranfield) starts with all stakeholder needs
No explicit environmental or social dimensionThree approaches: (1) embed E&S KPIs in existing 4 perspectives; (2) add a 5th Society/Environment perspective; (3) derive a separate Sustainability Scorecard alongside the BSC
Cause-and-effect links are assumed, not provenStrategy maps make the hypotheses explicit - they can be tested over time
Can lead to too many measures - KPI overloadStrict limit: 4–5 measures per perspective; focus on strategic, not operational, KPIs
Exam Trap - BSC is NOT just a KPI listThe BSC's power comes from the cause-and-effect linkages between perspectives - the strategy map - not simply from measuring four categories. A list of KPIs without causal logic is not a balanced scorecard.
🌿 Triple Bottom Line & Sustainability - Directly Examinable
Memorise This DefinitionSustainability (Brundtland, 1987): "Meeting the needs of the present without compromising the ability of future generations to meet their own needs." - directly examinable.
DimensionAlso CalledMeasuresMA Tool
EconomicProfitProfit, ROI, revenue, shareholder valueStandard MA; BSC Financial perspective
EnvironmentalPlanetCarbon, waste, energy, water, biodiversityEnvironmental cost accounting; ABC to environmental pools (T1 P&G)
SocialPeopleEmployee welfare, fair labour, community impact, supply chain rightsB-Corp; GRI; LCC (T2 Patagonia)

Full-cost accounting includes environmental and social costs in product cost - applied by P&G via ABC (T1) and Patagonia via Life-Cycle Costing (T2).

3 Ways to Integrate TBL into the BSC1. Embed E&S KPIs in existing four perspectives • 2. Add a 5th perspective • 3. Separate Sustainability Scorecard alongside BSC.
Company Cases8 Presentations

Company Presentation Cases

Eight real-world companies mapped to core MA concepts - linking theory to practice for the exam.

T1 · Part 3 Link · ABC

P&G - Activity-Based Costing

ABC & environmental cost accounting at a global FMCG company.

T1
T2 · Part 3 Link · LCC

Patagonia - Life-Cycle Costing

Life-cycle costing, sustainability accounting, and B-Corp reporting.

T2
T3 · Part 3 Link · Process

McDonald's - Process Costing

Standardised operations, process costing, and franchise cost control.

T3
T4 · Part 3 Link · Job

F-35 - Job-Order Costing

Defence contracts, cost overruns, and bespoke job costing.

T4
T5 · Part 2 Link · Pricing

DNVB / Casper - Digital Pricing

Direct-to-consumer pricing strategy and cost structure.

T5
T6 · Part 2 Link · Target

Tata Nano - Target Costing

Reverse-engineered pricing and target costing in emerging markets.

T6
T7 · Part 5 Link · MA Role

Tesla - MA & Strategic Costing

Management accounting supporting disruption and scale-up decisions.

T7
T8 · Part 5 Link · MA Role

Singapore Airlines / Scoot

Route profitability, MA role, and aviation cost analysis.

T8
T1 · P&GABCPart 3 Link

P&G - Activity-Based Costing & Environmental Issues

How Procter & Gamble applies ABC and environmental cost accounting across its global operations.

Accordions:
💡 The Business & the MA Challenge

Procter & Gamble operates across 180+ countries with 5 business segments and a market cap of ~$350–400 billion. With operations spanning manufacturing, packaging, and a global supply chain (Pampers, Tide, Head & Shoulders, Gillette), P&G faces substantial environmental liabilities - plastic waste, carbon emissions, water use, and deforestation through palm oil sourcing.

Core MA QuestionHow can P&G move environmental costs from a corporate-level disclosure (ESG report) to a product-level financial analysis that informs actual pricing, mix, and investment decisions?
Course NoteP&G has committed to net-zero emissions by 2040 and reducing virgin plastic use - but critics argue these goals are insufficiently ambitious given the scale of its operations. Management accounting can serve as the bridge between sustainability aspirations and operational reality.
ABC Applied to Environmental Liabilities

The core insight: environmental externalities are reframed as measurable economic liabilities, not purely reputational concerns. ABC is applied in three steps.

StepActionOutput
1Identify environmental activitiesElectricity consumption, fuel combustion, transportation, packaging production, waste management
2Assign costs to environmental cost poolsOne pool per activity - energy cost pool, carbon pool, waste pool, water pool
3Identify cost drivers & assign to productskWh consumed, litres of fuel, tonne-km, kg of plastic → cost per product (Pampers vs. Tide vs. Gillette)
Environmental Cost per Product = ∑(Activity Ratei × Driver Consumptioni by product)
· Same ABC mechanics as regular overhead - applied to Scope 1 & Scope 2 emissions
📈 MA Implications - Pricing, Mix & Strategy
Decision AreaHow ABC Environmental Costing Helps
PricingTrue product cost now includes carbon and waste costs - price must cover them for long-run viability
Product mixProducts with high environmental cost per unit may be deprioritised; eco-redesign becomes financially justified
Capital investmentRenewable energy, circular packaging investments evaluated with full environmental cost data
Performance evaluationEnvironmental KPIs embedded in divisional scorecards - managers incentivised to reduce environmental cost pools
ESG reportingProduct-level data enables credible external disclosure, not just aggregate corporate targets
Key Takeaway for ExamWhen ABC is applied to environmental costs, ESG stops being a reporting function and becomes embedded in strategic management accounting - affecting decisions at the product, brand, and investment level.
T2 · PatagoniaLCCPart 3 Link

Patagonia - Life-Cycle Costing & Sustainability

Life-cycle costing, environmental responsibility, and B-Corp accountability in sustainable fashion.

Accordions:
💡 The Patagonia Model - Dual Objective

Founded 1973 by Yvon Chouinard. Patagonia pursues a dual objective: profit AND environmental improvement. Environmentalism is a core strategy, not a marketing add-on. In 2022, Chouinard transferred ownership to the Holdfast Collective - "Earth is now our only shareholder."

Course NotePatagonia's high-quality products and authentic environmental commitment are key drivers of pricing power and willingness to pay. Higher costs from environmental raw materials and supplier auditing are offset by lower advertising spend and lower defect rates. Overall, pricing covers the higher costs incurred.
Life-Cycle Costing (LCC) - The MA Tool

Life-Cycle Costing tracks all costs from design through end-of-life - not just manufacturing costs. Patagonia's LCC covers the full chain: Design → Sourcing → Production → Distribution → Repair → End-of-Life.

LCC StagePatagonia ApplicationMA Mechanism
DesignDurability engineering; recycled synthetics; bluesign® fabricsR&D cost pool; environmental material premium tracked
SourcingFair trade premiums ($10M+ since 2014); supplier audits"Mission-driven variances" accepted as strategic investment
ProductionLower defect rates from quality materialsInternal failure costs reduced; prevention costs increased
DistributionCarbon mitigation programmesEnvironmental cost pool - tonne-km driver
RepairWorn Wear programme - repair centres worldwideRepair operations as profit/responsibility centres
End-of-lifeTake-back, recycling, and recommerceCircular revenue stream; lifecycle emissions reduced
Key Takeaway for ExamLCC shifts cost analysis beyond the factory gate - it captures the full economic and environmental cost of a product across its entire life. Patagonia uses it to justify premium pricing by demonstrating "value-in-use" over the garment's lifetime vs. fast-fashion alternatives.
📈 Responsibility Accounting & Performance

Patagonia uses responsibility accounting to manage sustainability as rigorously as financial performance. Key programmes operate as cost/responsibility centres with measurable drivers.

CentreTypeKey Metric
Worn Wear (repair)Cost/profit centreRepairs per month; cost per repair vs. replacement cost avoided
Sourcing teamsCost centreFair trade premium per unit; supplier audit pass rate
Environmental programmesCost centreMT CO2e reduced; litres water saved
B2B values-aligned salesProfit centreRevenue from Patagonia Provisions; corporate sales
Exam TrapPatagonia's model shows that environmental costs are not simply externalities - they are deliberately internalised as operational commitments with measurable drivers. This is the essence of integrating sustainability into management accounting.
T3 · McDonald'sProcess CostingPart 3 Link

McDonald's - Process Costing & Cost Issues

Standardised production, process costing, and operational cost control at global franchise scale.

Accordions:
💡 Why Process Costing Fits McDonald's

Three conditions make process costing the appropriate system for McDonald's: (1) high-volume throughput across 40,000+ locations, (2) extreme menu standardisation - every Big Mac follows an identical recipe, (3) repeatable line-flow operations through defined kitchen stations.

Process Costing ConditionMcDonald's Reality
Homogeneous productEvery Big Mac is identical - same recipe, same process, same standard cost
Continuous / high-volume productionMillions of units daily; costs averaged meaningfully
Department-level cost accumulationThree kitchen stations: Grill, Toast & Dress, Assembly & Wrap
Average unit cost calculationTotal station costs ÷ units produced = average cost per burger
Illustrative Big Mac NumbersBatch of 1,000 Big Macs: Grill station $1,200 • Toast & Dress $650 • Assembly $250 • Total $2,100 • Average cost = $2.10/unit. Any deviation (waste, over-portioning) creates a variance against standard cost.
McDonald's Cost Structure & Five Cost Levers
Cost LeverTypeManagement Approach
Food ingredients & packagingDirect variableCentralised procurement; supplier negotiations; portion standardisation
Crew labour (hourly)Direct variableLabour scheduling; peak-hour optimisation
Rent & equipment leasesIndirect fixedFranchise model shifts property risk to franchisees
Portioning & waste controlVariableStandard portions enforced; waste tracked against standard
Manager salaries & corporate overheadsFixed indirectAbsorbed at restaurant level; benchmarked across network
Franchise Model as Cost Management80%+ of McDonald's restaurants are franchised - this transfers fixed property costs and operational risk to franchisees, giving McDonald's a predominantly variable cost structure at the corporate level, with high operating leverage at restaurant level.
🌿 Sustainability Tension - Course Takeaway

McDonald's faces a fundamental tension: it manages costs exceptionally well through standardisation and scale, but its core product (beef) generates substantial environmental impacts - particularly methane from livestock.

Sustainability InitiativeMA Implication
Eco-friendly packagingHigher material cost per unit - absorbed as standard cost change; may widen cost gap vs. conventional packaging
Responsible sourcingSupply chain audit costs; potential price premium from certified suppliers
Livestock emissionsNot yet in product cost - an unquantified external failure cost; potential future carbon regulation risk
Key Exam TakeawayMcDonald's profitability model is built on process-cost discipline - but sustainability ambitions add costs that process costing must absorb as higher standard costs. The challenge: how to maintain price competitiveness while internalising environmental costs at scale.
T4 · F-35Job CostingPart 3 Link

F-35 - Job-Order Costing in Defence

Bespoke defence contracts, massive cost overruns, and the limits of job costing at scale.

Accordions:
💡 Why the F-35 is a Job-Costing Case

The F-35 Lightning II is the largest defence programme in history, with projected lifetime costs exceeding $1.7 trillion. It is the definitive job-costing case because the cost object is the entire F-35 programme - a unique, long-term project with massive R&D, tracked at the program level across its entire life cycle.

Job vs. Process Costing - Why Not Process?Although aircraft are produced in volume during steady-state production, the dominant costs (R&D, design, testing, software development) are committed during design and tracked at the programme level. Process costing applies to the repetitive assembly stages, but it cannot capture the full economic scope of a unique defence programme. Job costing is the appropriate overarching framework.
Job Cost Accumulation - Three Components
Cost ComponentF-35 ApplicationScale
Direct MaterialsAirframe components, avionics, engines (F135 engine), stealth coatingsTracked per aircraft variant (F-35A/B/C)
Direct LabourEngineering hours, assembly hours at Lockheed Martin facilitiesTracked by contract/phase
Applied OverheadR&D allocation, testing facilities, shared production infrastructurePredetermined rates - budgeted vs. actual comparison
Total Programme Cost = Acquisition Cost + Operations & Support Cost + Disposal Cost
· Initial estimate (2018): ~$1.1 trillion sustainment cost → now significantly higher
· Cost overruns driven by: modernisation delays, software instability, engine upgrade cycles
📈 Cost Overruns & Profitability - Course Takeaway

The F-35 programme illustrates the limits of job costing when programme scope is poorly defined and technical risks are underestimated.

IssueMA Lesson
Initial cost estimates far exceeded by actualsStandard cost setting failed - original standards were unrealistic; massive adverse variances
Technical risks not adequately costedContingency reserves in job cost budgets must reflect realistic risk assessment
Software upgrade cycles continually reopen costsLife-cycle costing should capture post-delivery support - not just production
Programme generates $72bn economic activity/yearProfitability must be assessed at national/strategic level - not just contract P&L
Key Exam TakeawayJob costing is the right framework for unique, long-duration programmes - but it only works if cost standards, scope definitions, and contingency reserves are realistic from the outset. The F-35 is a case study in what happens when they are not.
T5 · DNVB / CasperPricingPart 2 Link

DNVBs & Casper - Pricing & Costing

Digitally native vertical brands: direct-to-consumer pricing strategy and unique cost structures.

Accordions:
💡 DNVB vs. Traditional Retailer - Cost Structure Contrast

Digitally Native Vertical Brands (DNVBs) like Casper sell direct-to-consumer online, eliminating the retailer layer. This creates a fundamentally different cost structure compared to Mattress Firm (traditional bricks-and-mortar retail).

Cost ElementDNVB (Casper)Traditional Retailer (Mattress Firm)
Fixed costsLow - no store rent; lean corporate structureHigh - store rent, equipment leases, store labour
Variable costs per orderHigh - fulfilment, shipping, returns handling, Customer Acquisition Cost (CAC)Low per unit once customer is in-store
Operating leverageLower - costs scale with each orderHigher - fixed costs spread over volume
CACHigh digital ad spend; performance marketing cost per acquired customerLower - foot traffic, brand advertising amortised over many customers
ReturnsVery high (try-at-home model) - reverse logistics is a major variable costLower - customers see and try in-store first
Cost-to-Serve Pricing - The DNVB Formula

DNVBs cannot simply price on manufacturing cost. Profitability is measured at the order level - every order must cover its full cost-to-serve.

Order Contribution = RevenueCOGSFulfilment CostCAC (amortised)Return Cost

· Price must cover ALL of these - not just COGS
· Promotions/discounts only justified if contribution margin stays positive
· Returns + discount chasing are the two biggest profit destroyers for DNVBs
Exam TrapDNVBs appear lean on fixed costs - but they carry heavy per-order variable costs (CAC, shipping, returns). A DNVB with a low gross margin but high CAC and returns can be structurally unprofitable even at scale. Customer profitability analysis (ABC applied to customers) is essential.
📈 Clicks-to-Bricks & Operating Leverage

Many DNVBs eventually open physical stores. This is not a contradiction - it is a strategic response to high CAC and returns online.

Strategic ReasonMA Mechanism
Reduce CAC ("billboard effect")Physical presence generates organic brand awareness; CAC per customer falls
Reduce returnsTry-before-you-buy in-store reduces costly reverse logistics
Increase operating leverageHigher fixed cost base (rent) but variable costs per order fall - better margins at scale
Channel mix optimisationMA compares contribution margins online vs. in-store to determine optimal mix
Course NoteDNVBs optimise the value chain to increase buying power and operational efficiencies. The key insight is that operating leverage works differently online vs. offline - MA must model both channel structures to set pricing and evaluate channel investment.
T6 · Tata NanoTarget CostingSimulatorPart 2 Link

Tata Nano - Target Pricing & Target Costing

Reverse-engineering a ₹1-lakh price point: the definitive target costing case study.

Accordions:
💡 The ₹1-Lakh Price Point - Target Costing in Action

Ratan Tata's promise: a safe, four-wheel car for 100,000 Indian rupees (approx. $2,000). This is the most famous target costing case in the world - the market price came first, and engineers had to work backward to make the cost structure viable.

Target Costing Applied:
Target Price = ₹1,00,000 (market-determined)
Target Profit Margin = x%
= Maximum Allowable Cost

→ Stage 3: Estimate actual cost of producing the car
→ Stage 4: Cost gap = Actual cost − Target cost → Value engineering required
Radical SimplificationTo hit the cost target, Tata redesigned virtually everything: single windshield wiper, no air conditioning, three lug nuts per wheel instead of four, lighter engine, frugal supply chain. This is value engineering at its most extreme - removing everything not essential to the target functionality.
Target vs. Kaizen Costing at Tata
Target Costing (Planning Stage)Kaizen Costing (Manufacturing Stage)
StageBefore production - design phaseDuring production - ongoing
GoalEngineer the car to hit ₹1 lakh cost targetContinuous incremental process improvements to maintain/reduce costs
ToolsValue engineering; supplier co-design; design for manufacturabilityEmployee-driven improvements; waste elimination; Kaizen events
Tata Nano ExampleFrugal supply chain; modular design for low-cost local assemblyAssembly plant improvements; supplier quality improvements
Key InsightTarget costing is a one-time design-phase discipline. Kaizen costing sustains the cost advantage during production. Together they form a complete cost management lifecycle for the Nano.
📈 Why the Nano Failed - MA Lessons

Despite impeccable target costing execution, the Nano failed commercially. The course's lesson: target costing requires a delicate balance between price, functionalities, AND quality - the Nano lost the balance.

Failure FactorMA / Strategic Lesson
Safety fire incidents in early modelsExternal failure costs (reputational damage, recalls) destroyed brand before scale was achieved
"Cheapest car" positioning backfiredMarketing misstep - target customers did not want to be seen in the "cheap" car; willingness to pay is not just about price
Plant relocation (Singur political issues)Uncontrollable external risk disrupted cost model and launch timing
Distribution failuresCost savings in distribution created poor customer experience - qualitative factors overrode the quantitative case
Key Exam TakeawayTarget costing can achieve extraordinary cost discipline - but if value engineering strips away too much (quality, safety perception, customer experience), the product fails in the market even if the cost target is technically achieved. Qualitative factors are always relevant.
T7 · TeslaMA RolePart 5 Link

Tesla - The Role of Management Accounting

How MA supports disruption, CapEx decisions, contribution analysis, and rapid scaling.

Accordions:
💡 Tesla's Business Model & MA Role

Tesla is vertically integrated and technology-centric: it manufactures batteries, software, motors, and charges its own network. Key benchmarks: 17.9% automotive gross margin vs. Ford 8.3% • COGS fell 5% year-on-year at same volume (pure efficiency gains) • SG&A only ~5% of topline • R&D ~4.5% of revenue ($4.5B). This creates a unique cost structure where scale economies and R&D intensity are the dominant drivers - and management accounting must track both.

MA FunctionTesla Application
Cost control & scalingGigafactory economics - tracking cost per kWh of battery as production scales; learning curve effects
Pricing decisionsDynamic pricing (Tesla adjusts list prices frequently) - MA models contribution impact of price changes in real-time
CapEx evaluationGigafactory investment decisions require long-run costing of battery, motor, and vehicle production at scale
R&D accountingCapitalisation vs. expensing of software R&D; autonomous driving investment as a future-value asset
Performance metricsVehicle gross margin; energy business margin; services margin - tracked separately as profit centres
Course NoteTesla's MA system underpins dynamic pricing, economies of scale, R&D-intensive growth, and sustainability trade-offs by linking cost structures, cash-flow management, and performance metrics to strategic objectives. Management accounting plays a pivotal role in Tesla's decision-making, planning, and operational efficiency.
Cost Structure & Contribution Analysis
Cost CategoryTesla ContextMA Implication
Battery costs (variable, declining)Largest single cost component; falling with scale (learning curve)Track cost/kWh by generation; investment justified by experience curve projections
Manufacturing labour (variable)Gigafactory automation reduces labour intensity over timeLabour efficiency variances vs. automation investment appraisal
Software development (largely fixed)OTA updates, FSD development - high fixed R&D costCapitalised as intangible asset; amortised over vehicle fleet
Supercharger network (fixed infrastructure)Shared asset across all Tesla vehicles; platform economiesAllocated as product-sustaining cost; drives residual value premium
Vehicle Gross Margin = Revenue per vehicleCOGS per vehicle
· Tesla targets 25%+ automotive gross margin - tracked quarterly; price changes immediately visible
· Dynamic price cuts (2023) reduced margins short-term to gain volume - MA modelled the trade-off
🌿 Sustainability Tensions & BSC Link

Tesla positions itself as a sustainability company - but manufacturing EVs has significant environmental costs, particularly battery production (mining lithium, cobalt) and Gigafactory energy use.

BSC PerspectiveTesla KPI
FinancialVehicle gross margin; free cash flow; automotive revenue growth
CustomerOrder backlog; customer satisfaction; Supercharger uptime
InternalProduction rate (vehicles/week); cost/kWh; defect rate; Gigafactory utilisation
Learning & GrowthFSD miles driven (training data); battery R&D investment; robotics automation rate
Sustainability ParadoxTesla's lifetime emissions are lower than ICE vehicles - but manufacturing emissions are higher. Life-cycle costing (not just production costing) is needed to evaluate the true environmental cost of an EV. This requires the same ABC-to-environmental-costs approach as T1 (P&G) and T2 (Patagonia).
T8 · Singapore AirlinesMA RolePart 5 Link

Singapore Airlines / Scoot - MA in Aviation

Route profitability analysis, cost centre management, and MA in the airline industry.

Accordions:
💡 Aviation Cost Structure & MA Role

Airlines have one of the most complex cost structures of any industry - high fixed costs (aircraft, slots, crew certification), significant variable costs (fuel, per-passenger costs), and extreme operational leverage. Singapore Airlines (SIA) is the premium carrier; Scoot is its low-cost subsidiary.

Cost CategoryNatureMA Focus
Aircraft ownership/leasingFixedCapEx vs. operating lease decision; depreciation policy
FuelVariable - largest cost (~25–30% of revenue)Hedging strategy; fuel cost per ASK (available seat-kilometre)
Crew (cabin + cockpit)Semi-fixed (step-fixed with routes)Labour cost per block hour; scheduling efficiency
Airport charges & slotsFixed per routeRoute profitability analysis - allocated per flight
Catering (SIA full-service)Variable per passengerCost per passenger meal; class mix impact
MaintenanceFixed + variableTracked by aircraft type; deferred maintenance risk
Route Profitability Analysis

Airlines use route-level contribution analysis - equivalent to the relevant cost framework from Part 2 applied to aviation. Each route must cover its avoidable costs to justify flying.

Route Contribution = Passenger Revenue + Cargo RevenueVariable Route Costs
· Variable route costs: fuel, landing fees, per-pax catering, crew duty pay, inflight services
· Fixed route costs: aircraft lease, crew training, slot fees - relevant only if route is dropped

Key metric: CASK vs. RASK
CASK = Total Cost ÷ Available Seat-Kilometres (cost efficiency)
RASK = Total Revenue ÷ Available Seat-Kilometres (revenue efficiency)
· Profitable when RASK > CASK; SIA aims to keep RASK premium over Scoot's CASK
📈 SIA vs. Scoot - Two-Brand MA Strategy

SIA and Scoot share some infrastructure (parent group, Changi hub) but operate as separate profit centres with very different cost models. This is responsibility accounting applied at the subsidiary level.

Singapore Airlines (SIA)Scoot (LCC)
PositioningPremium full-service; high RASK strategyLow-cost; high seat density; ancillary revenue focus
Cost modelHigh cost per ASK - offset by premium yieldLow CASK - scale and simplicity
Revenue mixBusiness/First class yield premium; cargo revenueEconomy-only; seat + ancillary (bags, meals, upgrades)
Route selectionHigh-demand premium routes; corporate travelLeisure routes; secondary city pairs; charter
Break-even load factor86% - higher revenue/seat = larger safety net88% - tight margins; every seat counts
MA evaluationROI on aircraft fleet; route-level profit; cabin class contributionOrder-level economics (ancillary per booking); load factor vs. yield trade-off
Key Exam TakeawayAviation is a masterclass in operating leverage (high fixed costs), route-level relevant cost analysis, and multi-brand responsibility accounting. The SIA/Scoot structure shows how MA enables a group to serve multiple market segments without cannibalising the premium brand's cost model.
Reference

Formula Cheat Sheet

All key formulas, variance rules, and decision rules across all five parts - organised for quick exam review.

Sections:
Part 1 - Cost Concepts & Income Statement
COGM → COGS Chain:
DM Used = Beg RM + Purchases − End RM
TMC = DM Used + DL + MOH
COGM = Beg WIP + TMC − End WIP
COGS = Beg FG + COGM − End FG
· Each step: Beginning + Additions − Ending = Amount consumed

Absorption vs Variable Profit Difference:
Profit Difference = Fixed OH/unit × (Units Produced − Units Sold)
· Production > Sales → Absorption profit HIGHER  ·  Production = Sales → Same

Income Statement Formats:
Absorption: Sales − COGS = Gross Margin − Period costs = Operating Income
Variable: Sales − All Variable Costs = Contribution Margin − All Fixed Costs = Operating Income
Part 2 - CVP, Pricing & Relevant Costs
Contribution Margin:
CM/unit = Selling Price − Variable Cost/unit
CM Ratio = CM/unit ÷ Selling Price = Total CM ÷ Sales

Break-Even (Single Product):
BEP (units) = Fixed Costs ÷ CM/unit
BEP (revenue) = Fixed Costs ÷ CM Ratio
Target profit units = (Fixed Costs + Target Profit) ÷ CM/unit

Break-Even (Multi-Product):
Weighted Avg CM = ∑(CM/uniti × Sales mix %i)
BEP (revenue) = Fixed Costs ÷ Weighted Avg CM Ratio

Margin of Safety & Operating Leverage:
MoS = Actual Sales − BEP Sales  ·  MoS% = MoS ÷ Actual Sales
Operating Leverage = Total CM ÷ Operating Profit
MoS% = 1 ÷ OL  (mirror images: OL=3 → MoS%=33%)
· % change in profit = OL × % change in sales

Pricing:
Cost-Plus Price = Cost × (1 + Mark-up %)
Mark-up % on COST ≠ Margin % on PRICE
Target Cost = Market Price − Target Profit
Cost Gap = Actual Cost − Target Cost  ·  if >0, cost reduction required
· Min price short-run = VC/unit  ·  Min price long-run = Full cost + margin

Relevant Cost Decision Rules:
Special order: Accept if Price > Incremental VC + Opportunity Cost/unit
Make-or-Buy: Make if Relevant Make Cost < Purchase Price
Bottleneck: Rank by CM ÷ Units of Scarce Resource
Add/Drop: Keep if CM > Avoidable Fixed Costs of that line
Part 3 - Product Costing, ABC & Sustainability
Job Costing:
Total Job Cost = Direct Materials + Direct Labour + Applied Overhead
POHR = Budgeted MOH ÷ Budgeted Activity Level
Applied OH = POHR × Actual Activity Used
Over/(Under)-absorbed OH = Applied OH − Actual OH
· Over-absorbed (F) → costs overstated → reduce COGS  ·  Under-absorbed (A) → add to COGS

ABC:
Activity Cost Driver Rate = Total Activity Pool Cost ÷ Total Cost Driver Qty
Cost Assigned to Product = Rate × Driver Units Consumed by Product
· Cost hierarchy: Unit-level → Batch-level → Product-level → Facility-level (not allocated)

Environmental Cost Categories:
Prevention (before failure) → Appraisal (checking) → Internal Failure (found before release) → External Failure (after release - fines, remediation)
Part 4 - Budgets & Variance Analysis
Budget Preparation Chain:
Units to Produce = Budgeted Sales + Desired End FG − Beg FG
DM to Purchase = (Units to Produce × DM/unit) + Desired End DM − Beg DM
DL Cost = Units to Produce × hrs/unit × rate/hr
· Memory rule: Need + Desired Ending − Beginning = Amount to acquire

3-Column Variance Framework:
Static Budget → Flexible Budget → Actual Results
Sales Volume Var. = (Actual Units − Budget Units) × Std CM/unit
Flexible Budget Var. = Actual − Flexible Budget
· Flex Budget Cost = (Std VC/unit × Actual Units) + Budgeted FC

Standard Cost Variances:
DM Price = (Std Price − Actual Price) × Actual Qty Purchased
DM Usage = (Std Qty allowed − Actual Qty used) × Std Price
DL Rate = (Std Rate − Actual Rate) × Actual Hours
DL Efficiency = (Std Hours allowed − Actual Hours) × Std Rate
Fixed OH Expenditure = Budgeted Fixed OH − Actual Fixed OH
Fixed OH Volume = (Actual Units − Budgeted Units) × Std Fixed OH Rate/unit
Sales Price Var. = (Actual Price − Std Price) × Actual Units Sold
· F = Favourable (increases profit)  ·  A = Adverse (reduces profit)  ·  Always label!
· Std Qty/Hours allowed = Std per unit × Actual units produced
Part 5 - Performance Measurement
ROI (DuPont decomposition):
ROI = Net Operating Profit ÷ Average Operating Assets
ROI = Profit Margin × Asset Turnover = (Profit ÷ Sales) × (Sales ÷ Assets)
· Flaw: managers may reject positive-NPV projects that reduce divisional ROI

Residual Income (RI):
RI = Net Operating Profit − (Operating Assets × Min Required Rate of Return)
· Positive RI = creating value above the required return · Accepts any project where return > CoC

Economic Value Added (EVA):
EVA = After-tax Operating Profit − (Total Assets − Current Liabilities) × WACC
· (Total Assets − Current Liabilities) = Net Assets = Capital Employed
· Uses WACC (actual cost of capital) not an arbitrary minimum rate

Transfer Pricing:
Min TP = Variable Cost/unit + Opportunity Cost/unit
· Spare capacity: opportunity cost = 0 → Min TP = VC/unit
· No spare capacity: opportunity cost = CM foregone on displaced external sales

BSC - 4 Perspectives (cause-and-effect bottom → top):
Learning & Growth (leading) → Internal (leading) → Customer (mix) → Financial (lagging)
Exam Traps - Quick-Fire Reference
TrapCorrect Rule
Fixed cost is constant per unitWRONG
Fixed cost is constant in TOTAL (within relevant range)CORRECT
Mark-up 25% = Margin 25%WRONG - Mark-up is on cost; margin is on price
Cost = 80, Mark-up 25% → Price = 100 → Margin = 20%CORRECT
Production > Sales → Variable profit higherWRONG - Absorption is higher
Sunk cost is always relevantWRONG - Sunk costs are ALWAYS irrelevant
Unavoidable fixed costs are relevant for make-or-buyWRONG - only AVOIDABLE fixed costs are relevant
Rank products by highest CM/unit in bottleneckWRONG - rank by CM per unit of scarce resource
A product with accounting loss should be droppedWRONG - keep if CM > avoidable fixed costs
ABC allocates facility-level costs to productsWRONG - facility-level costs are NOT allocated in ABC
External environmental failure = treating emissions before releaseWRONG - that is INTERNAL failure; external = after release (fines)
EVA uses Total Assets × WACCWRONG - uses (Total Assets − Current Liabilities) × WACC
Rolling budgets suit stable environmentsWRONG - rolling budgets suit DYNAMIC, uncertain environments
BSC is a list of KPIs in 4 categoriesWRONG - BSC is about cause-and-effect linkages across perspectives (strategy map)
There are 3 responsibility centre typesWRONG - there are 4: Cost, Revenue, Profit, Investment
MoS% and Operating Leverage are unrelatedWRONG - MoS% = 1 ÷ DOL (mirror images)
🎯 Decision Rules - One-Line Answers
DecisionRuleKey caveat
Special orderAccept if price > incremental VC + opportunity costAdd opportunity cost if no spare capacity
Make or BuyMake if relevant make cost < buy priceUnavoidable fixed costs = irrelevant
Bottleneck rankingRank by CM ÷ scarce resource unitsNot by CM/unit alone
Add/Drop productKeep if CM > avoidable fixed costsUnavoidable common costs = irrelevant
Transfer priceMin TP = VC + opportunity costMax TP = lowest external price buyer can get
Accept investment (RI)Accept if project RI > 0Solves ROI goal incongruence
Target costingTarget cost = Market price − Target profitIf cost gap > 0, value engineering required
Relevant costInclude if: (1) Future AND (2) Differs between alternativesSunk costs always excluded
Reference

Glossary

Exam-ready definitions organised by course part - not alphabetically. 70+ terms across all five parts.

Parts:
Part 1 - Introduction to Cost Accounting
TermExam-Ready Definition
Management AccountingThe process of identifying, measuring, and communicating financial and non-financial information to help managers plan, control, and make decisions. Internally focused; no mandatory external rules.
Financial AccountingReporting financial performance to external stakeholders (investors, regulators). Must follow GAAP/IFRS; historically oriented; covers the firm as a whole.
Variable CostA cost whose total changes proportionally with output, but whose cost per unit remains constant. Example: direct materials.
Fixed CostA cost that remains constant in total within the relevant range, regardless of output volume. Unit fixed cost falls as output rises.
Semi-Variable CostA cost with both a fixed base element and a variable element (e.g. electricity: standing charge + cost per kWh).
Step (Semi-Fixed) CostFixed within a range of activity, then steps up when a capacity threshold is crossed (e.g. one supervisor per 20 workers).
Relevant RangeThe range of activity over which fixed cost assumptions hold. Outside this range, fixed costs may change.
Direct CostA cost that can be traced economically and conveniently to a specific cost object. Example: steel in a car.
Indirect Cost (Overhead)A cost that cannot be traced easily to a cost object and must be allocated using a formula or driver.
Cost ObjectAnything for which a separate cost measurement is desired: a product, department, customer, project, or service.
Product Cost (Inventoriable)Manufacturing costs attached to units produced. They sit on the balance sheet as inventory and become COGS only when the product is sold. Includes DM, DL, and manufacturing overhead.
Period CostNon-manufacturing costs expensed immediately in the period incurred, regardless of sales. Examples: selling, admin, R&D.
COGMCost of Goods Manufactured. Total cost of units completed during the period: Beg WIP + TMC − End WIP.
Absorption CostingTreats all manufacturing costs (including fixed OH) as product costs. GAAP-compliant; required for external reporting.
Variable CostingTreats only variable manufacturing costs as product costs; fixed manufacturing OH is a period cost. Not GAAP; used internally for CVP and decision-making.
Gross MarginSales minus Cost of Goods Sold (absorption format). Measures manufacturing profitability before selling and admin costs.
Contribution MarginSales minus all variable costs (variable costing format). The amount remaining to cover fixed costs and generate profit.
Matching PrincipleCosts used to produce revenue should be recognised as expenses in the same period the revenue is recognised. This is why product costs wait in inventory until sale.
Part 2 - CVP, Pricing & Relevant Costs
TermExam-Ready Definition
CVP AnalysisCost-Volume-Profit analysis. Examines how changes in costs, volume, and prices affect profit. Assumes linear cost/revenue relationships within the relevant range.
Break-Even Point (BEP)The sales volume at which total revenues equal total costs - zero profit, zero loss. BEP (units) = Fixed Costs ÷ CM/unit.
Margin of Safety (MoS)The amount by which actual sales exceed break-even sales. Indicates how far sales can fall before a loss is made. MoS% = 1 ÷ Operating Leverage.
Operating Leverage (DOL)The ratio of total CM to operating profit. Measures the sensitivity of profit to changes in sales volume. High fixed costs = high leverage = profits swing more with volume.
Sales MixThe proportion of each product in total sales. In multi-product CVP, a shift in mix toward higher-CM products increases profit and reduces the break-even point.
Cost-Plus PricingSets price by adding a mark-up percentage to cost. Used by price-setting firms. Criticism: ignores demand; circular reasoning on volume.
Mark-up vs. MarginMark-up % = Profit ÷ Cost. Margin % = Profit ÷ Selling Price. A 25% mark-up on a €80 cost gives a price of €100 but a margin of only 20%.
Target CostingReverse of cost-plus: starts with market price, deducts desired profit, derives the maximum allowable cost. Used by price-taking firms in competitive markets.
Cost GapActual estimated cost minus target cost. If positive, the firm must reduce costs through value engineering or supplier renegotiation to remain viable.
Kaizen CostingContinuous incremental cost reduction applied during the manufacturing stage. Contrasts with target costing (which is applied at the design/planning stage).
Value EngineeringA systematic method to eliminate cost from a product during design without sacrificing required functionality. Key tool for closing the cost gap in target costing.
Relevant CostA cost that is (1) future and (2) differs between decision alternatives. Relevant costs should drive decisions; irrelevant costs should be excluded.
Sunk CostA cost already incurred that cannot be recovered. Always irrelevant to future decisions, regardless of magnitude.
Opportunity CostThe benefit foregone by choosing one alternative over the next best. Always relevant even though it never appears in accounting records.
Avoidable CostA cost that can be saved if a particular alternative is chosen. Avoidable costs are relevant; unavoidable costs are irrelevant.
Price-Setting FirmA firm with sufficient differentiation or market power to set its own price. Uses cost-plus pricing. Examples: luxury goods, patented products.
Price-Taking FirmA firm that must accept the market price. Uses target costing to work out if it can profitably serve the market. Examples: commodity producers, highly competitive markets.
BottleneckA scarce resource that limits production output. When a bottleneck exists, products should be ranked by contribution margin per unit of the scarce resource - not by CM per unit alone.
Part 3 - Product Costing, ABC & Sustainability
TermExam-Ready Definition
Job CostingA costing system that accumulates costs (DM + DL + applied overhead) for each unique, identifiable job. Used when products or projects are heterogeneous.
Process CostingA costing system that accumulates costs by department or process over a period, then averages them across all identical units produced.
Normal CostingUses a predetermined (budgeted) overhead rate applied to actual activity. Allows jobs to be fully costed immediately on completion. Standard practice.
Actual CostingUses actual overhead rates, only knowable at year-end. Causes seasonal distortions and delays; rarely used in practice.
Predetermined OH Rate (POHR)Budgeted OH ÷ Budgeted Activity Level. Set at the start of the year; applied throughout. Creates under/over-absorbed overhead at year-end.
Over-Applied OverheadApplied OH exceeds actual OH → costs overstated → Favourable. Adjust COGS downward at year-end.
Under-Applied OverheadApplied OH less than actual OH → costs understated → Adverse. Adjust COGS upward at year-end.
Activity-Based Costing (ABC)Assigns overhead costs to products by first tracing costs to activities, then using activity cost drivers to allocate to products. More accurate than traditional volume-based systems for diverse products.
Cost DriverThe factor that causes a cost to be incurred. In ABC, each activity pool has its own cost driver (e.g. number of set-ups, purchase orders, inspections).
Cost HierarchyABC classification: Unit-level (per unit), Batch-level (per batch), Product-level (per product type), Facility-level (for the organisation as a whole - not allocated to products).
Cross-SubsidisationWhen a single volume-based overhead rate overcosts simple high-volume products and undercosts complex low-volume products. A key failure of traditional costing that ABC corrects.
Activity-Based Management (ABM)Using ABC information to make operational and strategic decisions: pricing, product mix, cost reduction, process improvement, and customer profitability analysis.
Customer Profitability AnalysisApplying ABC to customers as cost objects to reveal which customer relationships are truly profitable after tracing all service costs (ordering, delivery, returns, account management).
Life-Cycle Costing (LCC)Tracking all costs of a product or asset from design through end-of-life - not just manufacturing costs. Essential for sustainable product decisions.
Environmental Cost - PreventionCosts incurred to prevent environmental damage from occurring (e.g. training, eco-design, process redesign). Incurred before any damage.
Environmental Cost - AppraisalCosts incurred to monitor and measure environmental performance (e.g. emissions monitoring, environmental audits).
Environmental Cost - Internal FailureCosts incurred when environmental damage has occurred but has not yet been released to the external environment (e.g. treating emissions before release, on-site waste disposal).
Environmental Cost - External FailureCosts incurred after pollutants have been released into the environment (e.g. fines, clean-up costs, reputational damage from lawsuits). These are the most expensive and most damaging.
Part 4 - Budgeting & Variance Analysis
TermExam-Ready Definition
Master BudgetThe comprehensive financial plan for an organisation. Consists of the operating budget (income-focused) and financial budget (balance sheet and cash-focused). Starts with the sales budget.
Incremental BudgetingTakes the prior year budget and adjusts for anticipated changes. Simple but perpetuates inefficiencies and encourages budgetary slack.
Rolling BudgetContinuously updated by dropping the oldest period and adding a new one, always maintaining a fixed planning horizon (e.g. 12 months). Best for dynamic, uncertain environments.
Zero-Based Budgeting (ZBB)Every item of expenditure must be justified from zero each budget period. Eliminates hidden slack but is very time-consuming. Best for support/white-collar functions.
Kaizen BudgetingBudgets incorporate planned continuous improvements each period. Requires a culture of ongoing cost reduction. Linked to Kaizen costing in manufacturing.
Budgetary SlackThe deliberate overstatement of costs (or understatement of revenues) by managers to make budget targets easier to achieve. Reduces when participation is genuine and trust exists.
Static BudgetThe original budget prepared for a single level of planned activity. Cannot be fairly compared to actual results if actual volume differs from planned volume.
Flexible BudgetA budget adjusted to actual volume achieved. Used for control - answers "What should we have spent at actual volume?" making variance comparisons fair.
Standard CostA pre-determined target cost for each unit of input (materials, labour, overhead). Set at the start of the period; used to evaluate actual performance.
Variance AnalysisThe process of identifying and explaining differences between actual and standard/budgeted results. Classified as Favourable (F) if profit is increased, Adverse (A) if profit is reduced.
Sales Volume VarianceDifference in profit arising from selling more or fewer units than budgeted. Calculated using standard CM per unit. A planning variance (not under the sales manager’s price control).
Sales Price VarianceDifference between actual selling price and standard selling price, multiplied by actual units sold. An operational variance within the sales manager’s control.
Material Price Variance(Std Price − Actual Price) × Actual Quantity purchased. F if actual price is lower than standard.
Material Usage Variance(Std Qty allowed for actual output − Actual Qty used) × Std Price. F if fewer materials were used than standard.
Labour Efficiency Variance(Std Hours allowed for actual output − Actual Hours worked) × Std Rate. F if fewer hours taken than standard.
Management by ExceptionManagers investigate only material or significant variances, not every deviation. Focuses management attention where it has most impact.
Part 5 - Performance Measurement & Strategy
TermExam-Ready Definition
Responsibility AccountingA system that measures the results of each responsibility centre according to what the manager can actually control. Holds managers accountable only for items within their authority.
Cost CentreA responsibility centre where the manager is accountable for costs only. Evaluated by minimising costs for a given service/output level.
Revenue CentreA responsibility centre where the manager is accountable for revenues only (not costs or investment). Evaluated against sales targets and sales variances.
Profit CentreA responsibility centre where the manager controls both costs and revenues, but not investment. Evaluated by actual profit vs. budgeted profit.
Investment CentreA responsibility centre where the manager controls costs, revenues, and the amount of capital invested. Evaluated using ROI, RI, or EVA.
Return on Investment (ROI)Net Operating Profit ÷ Average Operating Assets. Measures the rate of return on assets deployed. Key flaw: managers may reject positive-NPV investments that dilute divisional ROI (goal incongruence).
DuPont DecompositionROI = Profit Margin × Asset Turnover = (Profit ÷ Sales) × (Sales ÷ Assets). Reveals whether ROI is driven by pricing/cost control (margin) or asset efficiency (turnover).
Residual Income (RI)Net Operating Profit − (Operating Assets × Min Required Rate of Return). An absolute measure. Solves ROI’s goal incongruence - accepts any project where return > cost of capital.
Economic Value Added (EVA)After-tax Operating Profit − (Total Assets − Current Liabilities) × WACC. Uses the true cost of capital. Positive EVA = shareholder value is being created.
WACCWeighted Average Cost of Capital. The actual cost of financing a business, blending the cost of debt and equity weighted by their proportions. Used as the capital charge in EVA.
Goal CongruenceWhen divisional managers’ incentives align with overall company objectives. RI and EVA promote goal congruence; ROI can undermine it.
Transfer PricingThe price at which goods or services are transferred between divisions of the same organisation. Affects divisional profit but not total company profit.
Balanced Scorecard (BSC)A strategic performance management framework with four perspectives (Financial, Customer, Internal, Learning & Growth) linked by cause-and-effect relationships (strategy map). Not simply a KPI list.
Strategy MapA diagram showing the cause-and-effect relationships between strategic objectives across the four BSC perspectives. Makes the firm’s strategy explicit and testable.
Leading IndicatorA measure that predicts future performance (e.g. training hours, R&D investment, customer satisfaction). Found in Learning & Growth and Internal perspectives.
Lagging IndicatorA measure that reports past performance (e.g. profit, ROI, market share). Found primarily in the Financial perspective.
Triple Bottom LineA framework that evaluates performance on three dimensions: Economic (Profit), Environmental (Planet), and Social (People). Sustainability defined as: "Meeting the needs of the present without compromising the ability of future generations to meet their own needs." (Brundtland, 1987)
Full-Cost AccountingExtends product costing to include environmental and social costs alongside manufacturing costs. Reveals the true economic cost of a product including externalities.
P&H← By subject